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BATTERY SYSTEMS

CELL-PLX™

With integrated control board interconnects and pluggable multi-module expansion capabilities, our Cell-PLX™ high-precision elements seamlessly integrate into an organized system, customized to your application. Cell-PLX™ is suitable for Lithium-ion battery cells for cylindrical and prismatic battery module designs.

CELL-PLX™
GAME-CHANGING
INNOVATION

Through an expansive array of Cell-PLX™ solutions, Interplex seamlessly interconnects either conventional prismatic cells in plastic carriers or higher-density laminated type prismatic cells that EV OEMs are now starting to specify for their battery models.

EXCELLENT CURRENT DENSITY SPREAD

Patented U-Turn design ensures current
density is distributed as evenly as possible

EXCELLENT CURRENT DENSITY SPREAD

Patented U-Turn design ensures current
density is distributed as evenly as possible

SUPPORTS VARIOUS BATTERY CELL TYPES

Cylindrical, pouch and prismatic battery
module designs

SUPPORTS VARIOUS BATTERY CELL TYPES

Cylindrical, pouch and prismatic battery
module designs

THIN, LIGHTWEIGHT YET ROBUST

Effectively handles an increasing variety of battery
module sizes and configurations

THIN, LIGHTWEIGHT YET ROBUST

Effectively handles an increasing variety of battery
module sizes and configurations

Watch Cell-PLX™ Come Alive:

CELL-PLX™
ENHANCED BATTERY PERFORMANCE

Addresses design complexities, assembly efficiency, and space constraints with a thin & robust solution with excellent current density spread, for consistent performance and low-loss energy transfer.

TECHNICAL
SPECIFICATIONS

All specification values indicated herein are within a typical value range; actual specifications depend on end applications and requirements.
ParameterTypical Value RangeRemarks
Current CollectorsAL1000 Series, C1000 Series, Nickel​
Dielectric LayersPET, PI​
Battery Cell HolderPPA, PC/ABS, Nylon 6, PA66, PBTService temperature of plastics ≤130°C
Surface Treatment of Current CollectorNickel plating optionFor anti-corrosion and welding purposes
Flammability RatingUL 94 V-0For battery cell holder and dielectric layers
ParameterTypical Value RangeRemarks
Battery Cell TypesCylindrical, prismatic
Battery Module Connection TypesNut/bolt, pin/socket, custom configurations possible
Current Collector Sizes (Length)100mm – 2500mm​
Current Collector Thickness0.254 – 3mm
Cell Terminal Thickness 0.125 – 0.3mm Laser Weld: Terminal thickness <0.3mm
Wire Bond: Various thicknesses possible
Cell Terminal Positional Tolerance:±0.127mm
Dielectric Layer Thickness0.1 – 0.3mm Pressure-sensitive and thermal-activated adhesive
ParameterTypical Value RangeRemarks
Battery Module Voltage12 – 800V and higher
Battery Module Capacity50 – 400A
Battery Module Energy0.60 – 48kWh
Module-to-module Connections<400A, off-shelf or customized
Current Density<15A/mm², maintaining <60°C with cooling
Dielectric Strength of Insulation Materials<7.5kV/0.025mm, ASTM D149
Dielectric Continuous Use Temperature<220°C
Voltage Sense Line<2A, 50V Flex printed circuit
Temperature Sensing4.7kΩ at 25°C, thermistor placement
Overload Condition<200% for 10s without degradation

TYPES OF
APPLICATIONS

AUTOMOTIVE
Electric vehicles (EVs)
and automotive power systems
COMMERCIAL TRANSPORTATION
Buses, light trucks, tractor, trailers, 
trains, subway systems
PERSONAL MOBILITY
Motorcycles, Electric Scooters,
Bicycles
MARITIME
Electric boats, Vessels
ENERGY
Wind energy storage,
Solar energy storage

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