INTERCONNECT TECHNOLOGY
Cell-PLX™ Customized Battery Interconnect Systems
Interplex’s Cell-PLX™ customizable battery interconnect system is designed to adapt to your specific application needs. It is suitable for Lithium-ion battery cells in cylindrical, pouch and prismatic battery module designs, with robust packaging formats for high-vibration environments.
Flexibility and customization are key to enabling various design configurations. Cell-PLX™ is not a simplistic, off-the-shelf product; it is a tailor-made interconnect solution that delivers what you need. Its high-precision elements seamlessly integrate into an organized system, truly delivering a reliable battery interconnect system that caters to your battery design requirements.
Flexibility and customization are key to enabling various design configurations. Cell-PLX™ is not a simplistic, off-the-shelf product; it is a tailor-made interconnect solution that delivers what you need. Its high-precision elements seamlessly integrate into an organized system, truly delivering a reliable battery interconnect system that caters to your battery design requirements.
Features & Benefits
Customization
Customized single/multi-layer current collector designs.
Current Capacities
Supports a wide range of current densities and cell array configurations.
Tolerance Control
Metal current collectors manufactured with tight tolerance.
Cells Connections
Supports various attachment options like laser welding or wire bonding.
Withstanding Vibration
Robust packaging formats for high-vibration environments.
Module Connection
Multiple module-to-module connection options.
Electronics
Seamless integration of passive and active components for safety and cell monitoring.
Time-to-Market
Quick time-to-market; vertically integrated in-house production capabilities supporting high-speed, high-volume assembly.
Types of Applications
Below are the types of applications that Cell PLX Battery Interconnect System is suited for:
Aerospace
Automotive
Electric vehicles (EVs)
and automotive power systems
and automotive power systems
Commercial Transportation
Buses, Trains, Subway systems
Personal Mobility
Motorcycles, Electric Scooters, Bicycles
Maritime
Electric boats, Vessels
Energy
Wind Energy storage,
Solar Energy storage
Solar Energy storage
Industrial
Light trucks, Tractor trailers
Cell-PLX™ Customizable Features
Specifications
Material Specifications
| Parameter | Typical Value Range | Remarks |
|---|---|---|
| Current Collectors | AL1100, C1100, NIckel | |
| Dielectric Layers | Plastic Resin: PPA, PC/ABS, Nylon 6, XAREC, Noryl, Lupoy, PBT, PA66 Thin Film: Polyimide, Nomex, Lexan, Mylar, Epoxy in various thicknesses | |
| Battery Cell Holder | C510 phosphor bronze, beryllium copper | |
| Lead Frame | PPA, PC/ABS, Nylon 6, PA66, PBT | Service temperature of plastics ≤130°C |
| Surface Treatment of Current Collector | Nickel plating option | For anti-corrosion and welding purposes |
| Flammability Rating | UL 94 V-0 | For battery cell holder and dielectric layers |
Mechanical Specifications
| Parameter | Typical Value Range | Remarks |
|---|---|---|
| Battery Cell Types | Cylindrical, prismatic, pouch | |
| Battery Module Connection Types | Nut/bolt, pin/socket, customized configurations possible | |
| Current Collector Sizes (W x L) | 100 x 100mm – 500 x 900mm | |
| Current Collector Thickness | 0.254 – 3mm | |
| Cell Terminal Thickness | 0.125 – 0.3mm | Laser Weld: Terminal thickness <0.3mm Wire Bond: Various thicknesses possible |
| Cell Terminal Positional Tolerance: | ±0.127mm | |
| Dielectric Layer Thickness | 0.127 – 0.3mm | Pressure-sensitive and thermal-activated adhesive |
| Lead Frame Thickness | 0.64mm typical | For battery cell holder and dielectric layers |
Performance Specifications
| Parameter | Typical Value Range | Remarks |
|---|---|---|
| Battery Module Voltage | 12 – 120V | |
| Battery Module Capacity | 50 – 400Ah | |
| Battery Module Energy | 0.60 – 48kWh | |
| Module-to-module Connections | <400A, off-shelf or customized | |
| Current Density | <15A/mm², maintaining <60°C with cooling | |
| Dielectric Strength of Insulation Materials | <7.5kV/0.025mm, ASTM D149 | |
| Dielectric Continuous Use Temperature | <220°C | |
| Voltage Sense Line | <2A, 50V | Cable, flex circuit, overmolded lead frame. |
| Temperature Sensing | 4.7kΩ at 25°C, thermistor placement | |
| Overload Condition | <200% for 10s without degradation |
| Parameter | Typical Value Range | Remarks |
|---|---|---|
| Current Collectors | AL1100, C1100, NIckel | |
| Dielectric Layers | Plastic Resin: PPA, PC/ABS, Nylon 6, XAREC, Noryl, Lupoy, PBT, PA66 Thin Film: Polyimide, Nomex, Lexan, Mylar, Epoxy in various thicknesses | |
| Battery Cell Holder | C510 phosphor bronze, beryllium copper | |
| Lead Frame | PPA, PC/ABS, Nylon 6, PA66, PBT | Service temperature of plastics ≤130°C |
| Surface Treatment of Current Collector | Nickel plating option | For anti-corrosion and welding purposes |
| Flammability Rating | UL 94 V-0 | For battery cell holder and dielectric layers |
| Parameter | Typical Value Range | Remarks |
|---|---|---|
| Battery Cell Types | Cylindrical, prismatic, pouch | |
| Battery Module Connection Types | Nut/bolt, pin/socket, customized configurations possible | |
| Current Collector Sizes (W x L) | 100 x 100mm – 500 x 900mm | |
| Current Collector Thickness | 0.254 – 3mm | |
| Cell Terminal Thickness | 0.125 – 0.3mm | Laser Weld: Terminal thickness <0.3mm Wire Bond: Various thicknesses possible |
| Cell Terminal Positional Tolerance: | ±0.127mm | |
| Dielectric Layer Thickness | 0.127 – 0.3mm | Pressure-sensitive and thermal-activated adhesive |
| Lead Frame Thickness | 0.64mm typical | For battery cell holder and dielectric layers |
| Parameter | Typical Value Range | Remarks |
|---|---|---|
| Battery Module Voltage | 12 – 120V | |
| Battery Module Capacity | 50 – 400Ah | |
| Battery Module Energy | 0.60 – 48kWh | |
| Module-to-module Connections | <400A, off-shelf or customized | |
| Current Density | <15A/mm², maintaining <60°C with cooling | |
| Dielectric Strength of Insulation Materials | <7.5kV/0.025mm, ASTM D149 | |
| Dielectric Continuous Use Temperature | <220°C | |
| Voltage Sense Line | <2A, 50V | Cable, flex circuit, overmolded lead frame. |
| Temperature Sensing | 4.7kΩ at 25°C, thermistor placement | |
| Overload Condition | <200% for 10s without degradation |
Gallery
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