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USA

TUSTIN, CALIFORNIA

Interplex Nascal, Inc.

Interplex Nascal is a Southern California-based manufacturer of precision components. It specializes in precision stamped parts made of copper and non-copper alloys, including beryllium copper. Single and multi-up tools available depending on part volume.

The company’s insert molding capability is a value-added process that benefits our customers by making complex assemblies more manufacturable and reducing assembly time. Interplex Nascal employs Arburg horizontal machines and Sodick vertical machines.

It also provides Southern California medical device manufacturers with a local, vertically-integrated solution for interconnects and cable assemblies that include both design support and manufacturing.

Contact
Address: 15777 Gateway Circle, Tustin CA 92780, USA
Tel: +1 (714) 505 2900
Fax: +1 (714) 505 2901

Facts & Figures
Plant size: 36,638 ft²
Workforce: 60
Certification: ISO 9001:2008, ISO/TS 16949:2009, ISO 13485:2003, ITAR Compliant

Capabilities

  • Corporate Design Center
  • Plastic Molding
  • Automated Assembly
  • Medical Assembly
  • DFM and Tool Design
NORTHVALE, NEW JERSEY

Interplex NAS, Inc.

Interplex NAS was founded in 1958 as North American Specialties Corporation, a manufacturer of precision metal stampings for the connector and electronics industries. Since that time, Interplex NAS has grown extensively in size and capability.

In 1977 the company founder applied NAS technology to create a revolutionary solution for soldering problems in circuits assembly – the NAS solder and flux bearing lead. This product line offered significant cost and time savings over other soldering methods and gained immediate acceptance among major electronics manufacturers around the world.

Contact
Address: 232 Pegasus Avenue, Northvale, NJ 07647, USA
Tel: +1 (201) 367 1300
Fax: +1 (201) 768 8988

Facts & Figures
Plant size: 64,000 ft²
Workforce: 100
Certification: ISO 9001:2008, ISO 14001:2004, ISO/TS 16949:2009

Capabilities

  • Metal Stamping – Design, manufacture and run progressive dies for mid to high-volume applications. Presses include Bruderer, Ing-Yu and Minster and range from 22 tons to 75 tons.
  • Insert Molding – Overmolding of plastic onto stamped components utilizing Arburg, Autojector, Engel and Newbury presses.
  • Solder Bearing Leads – Edge clips for hybrids, chip carriers, custom electronics fabrication, pin headers and solder connectors.
  • Prototypes – In-house design and manufacture of prototype tooling for stamped metal components as well as short run volumes.
  • Tooling – In-house tooling capabilities include grinding and Wire EDM techniques to produce carbide and steel tooling designed to meet exacting specification.
LIVONIA, MICHIGAN

Interplex Application Design Services

To support new volume production at our various global facilities, Interplex’s Application Design Services group develops applications solutions, leveraging the expertise of the 300+ Interplex engineers supporting customers around the globe. The group works with Interplex’s global operations to offer applications development, new product design and new product development services for a variety of industries and technologies.

Contact
Address: 38777 Six Mile Road, Suite 211, Livonia, MI 48152 USA
Tel: +1 (734) 619 6933 Ext 804

Capabilities

  • Solid Modeling and Finite Element Analysis (FEA) Evaluation
  • Design Validation & Product Development
  • Packaging Integration
  • Electrical and Thermal Profiling
  • Quick-Turn Prototype

Application Development Expertise

  • Electro-Mechanical Design for Electronic Packaging, Electrical Interconnect and Connector applications.
  • New Product Development and Introduction of New Product Technologies to meet unique Medical, Automotive, and Industrial requirements.
  • Component Development – small metal and plastic parts and assemblies – for connectors, switches, and modules.
  • Design for Manufacturing (DFM) for a Global Market
FORT LAUDERDALE, FLORIDA

Interplex Sunbelt, Inc.

Founded in Fort Lauderdale, Florida, Interplex Sunbelt has excelled as one of the premier custom manufacturer of precision metal stampings and continuous reel-to-reel insert molded components and assemblies for over 30 years.

Interplex Sunbelt offers one of the most comprehensive range of manufacturing solutions for complex mechatronic assemblies and precision components. By combining its expertise in product design, precision metal stamping, insert molding and assembly, including flex circuit assembly, press-fit and compliant pin terminals, and tape and reel packaging Interplex Sunbelt gives customer a “one-stop shop” for customers’ unique, custom-designed product needs.

Contact
Address: 6690 Hiatus Road, Tamarac, FL 33321, USA
Tel: +1 (954) 718 1700
Fax: +1 (954) 718 0011

Facts & Figures
Plant size: 45,000 ft²
Workforce: 180
Certification: ISO 9001:2008, ISO 14001:2004, ISO/TS 16949:2009, ISO 13485:2003, FDA Registered facility for class 1 medical devices

Capabilities

  • Press-fit
  • Reel to reel Insert Molding
  • Complex Assemblies
  • Medical Device Solutions
  • Reel to Reel Etching
  • Precision Stamping
EAST PROVIDENCE, RHODE ISLAND

Interplex Engineered Products, Inc.

Interplex Engineered Products (IEP) is a turnkey vertically integrated world-class supplier of application specific open cavity thermoplastic semiconductor and Electronic Packages across all major markets. IEP designs, develops and manufactures electronic packages, for Photovoltaic , LED , RF power, MEMS, RF ID tag and other similar semi-conductor packaging applications.

Expertise in Application Engineering combined with our product design and full complement of turnkey manufacturing processes, allows IEP to offer complete solutions from concept through development and into scalable high volume production for most any electronic packaging requirement.

Teka Interconnection Systems, Inc.

A vertically integrated connector manufacturer providing standard and custom application solution across all major electronics market. Innovative capabilities for adding solder/flux directly on connector leads allowing SMT reflow without adding solder, solder paste or flux. Proprietary process for manufacturing solder ball contacts. Teka also Custom automotive PCB connectors with multiple Tier 1 approvals for press fit compliant pin contacts, including 100% design in capabilities.

Contact
Address: 231 Ferris Ave. East Providence RI 02916, USA
Tel: +1 (401) 434 6543
Fax: +1 (508) 399 7655

Facts & Figures
Plant size: 125,000 ft²
Workforce: 240
Certification: ISO 9001:2008, ISO/TS 16949:2009

Capabilities

  • Metal Stamping: Design, manufacture and production of progression tooling for volume applications. Press capacity from 5 tons to 60 tons with speeds of 35 to 1500 strokes per minute.
  • Plating
    • 11 Reel to Reel Plating Lines
    • Prototype Rack Plating Services
    • Wire Bondable Surface Solutions
    • High Speed Continuous Spot Plating
    • Step & Repeat Spot Plating
    • Selective Stripe Plating
  • Plastic Molding: Total 18 molding machines with both vertical and horizontal, presses ranging from 40 tons to 150 tons.
  • Skiving: Smoothness (Surface Finish) vs Mechanical Milling, Eliminates costly coining operations, material stress, and temper issues resulting from stamping. Eliminates costly coining operations, material stress, and temper issues resulting from stamping. Can create any shape feature (skive at an angle, create a radius).
  • Automation and Assembly
  • 100% design in capable
  • Automated Connector Assembly
CINCINNATI, OHIO

Interplex Medical, LLC

Interplex Medical, founded in 2004, is a full service contract manufacturer of medical devices. The company provides product design and development services, prototyping, and manufacturing services to medical device OEMs. Product development, design, prototyping and all medical contract manufacturing activities are performed in a 7500 sq. ft. facility located in Milford, OH. The facility includes a class 100000 clean room for device manufacturing, and is equipped with a model shop and a metrology and test lab to support product development activities.

Interplex Medical possesses extensive clinical experience, including human and animal clinical studies, excised tissue studies and the development of innovative surgical solutions. Engineers have a vast Intellectual Property (IP) experience and possess over 30 patents. To accelerate the execution of product development, Interplex Medical supports all aspects of the design cycle including: the feasibility study, Phase I (Product Design), Phase II (Design Verification) and Phase III (Design Transfer). Products can be launched in any region of the world, utilizing Interplex global component manufacturing locations.

Contact
Address: 25 Whitney Drive, Suite 114, Milford, OH 45150, USA
Tel: +1 (513) 248 5120
Fax: +1-513-248-5124

Facts & Figures
Plant size: 13,000 ft²
Workforce: 28
Certification: ISO 13485:2003, FDA Medical Device Manufacturer registered, Environmentally Controlled Room: ISO 14644 Class 8

Capabilities

  • Program Management: Program Manager Assigned at Project Inception
  • Engineering: Over 120 years of combined medical device experience including over 60 patents issued for medical devices. Design activities supported by Solidworks CAD and Solidworks COSMOS Finite Element Analysis as well as Minitab Statistical Analysis and DOE design tools.
  • Electronic Design: Breadboard prototypes, safety systems development, custom interface development, control systems development, functional verification prototypes and electronic assembly and testing lab.
  • Manufacturing: ECR assembly with high and low volume or clinical builds, In-House packaging and labeling, contracted sterilization services and fully integrated MRP / ERP Systems. Supply chain management of Interplex’s global manufacturing operations and external supplier technologies.
  • Smart Catheters: complex energy-integrated catheter technologies

Click here to read more about Interplex Medical

CHICAGO, ILLINOIS

Interplex Daystar, Inc.

Interplex Daystar, Inc., located in Franklin Park, IL is a custom metal stamping and insert molding company, specializing in precision metal stamping, as well as rotary insert molding. The company operates in a 112,000 square foot facility and supports the automotive, communications, consumer and electronics markets.

Interplex Daystar, certified to IS0 9001-2000 and TS 16949, specializes in light gauge, tight tolerance parts made from strip material of all types-stainless, cold rolled steel and non-ferrous metals and a wide variety of plastics for our insert molding operations. The company designs, builds and maintains all of its stamping dies and plastic molds in house and has an engineering department to aid customers early in the design of their parts or assembles.

To ensure quality, many tools designed by Interplex Daystar include in-die sensors and the production process is monitored by vision systems at run speed for certain applications.

Contact
Address: 11130 King Street, Franklin Park, IL 60131, USA
Tel: +1 (847) 455 2424
Fax: +1 (847) 451 2504

Facts & Figures
Plant size: 112,000 ft²
Workforce: 115
Certification: ISO 9001:2008, ISO 14001:2004, ISO/TS 16949:2009

Capabilities

  • Prototypes – In-house design and manufacture of prototype tooling for precision stamped metal components as well as short run volumes.
  • Tooling – In-house tooling capabilities include grinding and Wire EDM techniques to produce carbide and steel tooling designed to meet exacting specification.
  • Metal Stamping – Design, manufacture and run progressive dies for mid to high-volume precision metal stamping applications. Presses include Bruderer, Ing-Yu and Minster and range from 25 tons to 75 tons.
  • Insert Molding – Rotary overmolding of plastic onto metal stamped components. Equipment includes Demag and Autojector presses ranging from 75 tons to 150 tons.
  • In-Die Assembly – Metal assembly in the progressive die, such as rivet-type contact insertion, staking, and mixed metal assembly for spring and terminal assemblies, as well as circuit and terminal assemblies.
  • Component Assembly – Fully automated assembly of components and assemblies, utilizing automation equipment designed and built by Interplex Automation.
ATTLEBORO, MASSACHUSETTS

Interplex Etch Logic, LLC

Interplex Etch Logic was established following the acquisition of the continuous photo etching division of Texas Instruments, considered by many to be the world’s leading reel-to-reel photo etcher. Located in Attleboro Massachusetts, Interplex Etch Logic has developed many new and innovative photo-chemically etched applications for automotive, telecom, connector, filtration and medical components. The company’s proprietary reel-to-reel photo etching technology creates etched precision metal components with very close tolerances and a high level of repeatability and consistency, outperforming competing technologies such as panel etching.

Contact
Address: 54 Venus Way, Attleboro, MA 02703, USA
Tel: +1 (508) 399 6810
Fax: +1 (508) 399 7655

Facts & Figures
Plant size: 1,400 m²
Workforce: 55
Certification: ISO 9001:2008, ISO 14001:2004, ISO/TS 16949:2009

Capabilities

  • Reel-to-reel photo etching has the ability to hold very tight tolerances for small feature sizes with a very high degree of repeatability and consistency.
  • The increased repeatability and consistency of photo etching significantly reduces the total cost of quality, especially in high reliability applications.
  • Customers can design burr-free, precision metal components with ultra fine pitches, intricate shapes and 3-D feature profiles, unavailable using traditional metal stamping processes.
  • Photo etched parts can be produced in a high volume environment, using photo masks which reduces tooling and production costs, while improving time to market.
  • Reel-to-reel photo etched parts can be presented to other automated manufacturing processes such as forming, plating, insert molding and assembly on a reel, further reducing total manufacturing costs.

Interplex Automation, Inc.

Interplex Automation delivers custom designed assembly solutions ranging from single station work cells to fully-automatic robotic assembly systems. The company’s automation capabilities include rotary handling systems, fully automated and semi-automated systems as well as non-synchronous, rotary dial and cam operated automation. Interplex Automation’s turnkey solutions help manufacturers increase plant productivity and efficiency by employing mistake-proof techniques into the automated assembly process. The company currently supports the automotive, medical and consumer industries.

Contact
Address: 54 Venus Way, Attleboro, MA 02703, USA
Tel: +1 (508) 399 6810
Fax: +1 (508) 399 7655

Process Capabilities

  • High speed feed and assemble
  • Ultrasonic, resistance, RF and laser welding
  • Reel feed and place
  • Dispense and UV cure
  • Multi-axis bending and forming
  • Vision inspect
  • Robotic and CNC motion control

Automation Capabilities

  • Robotic Handling Systems
  • Single Station Work Cells
  • Fully and Semi-automatic
  • Indexing (40 PPM-200 PPM)
  • Non-synchronous (5-45 PPM)
  • Rotary Dial (5-90 PPM)
  • Cam Operated (440 PPM)

Applications

  • Automotive Sensor Assemblies
  • Automotive Switch Assemblies
  • Electrical Contact Assemblies
  • Syringe Assemblies
  • Insert Molded Products
  • Connector Assemblies